Relay Defect Detection Program-Electronic Industry-Specialized in visual imaging solutions_Non-standard optical customization-Dongguan Chuangshi Automation Technology Co., Ltd

Industry background

With the rapid development of modern information technology, the rapid iteration of various types of electronic products, the visual inspection of products put forward new standards and challenges. Take relays as an example, it has a wide range of uses, many types, and the performance of the good and bad directly affects the operating life of the equipment and work efficiency. In relays, common defects include glue leakage, coal burning, bad terminals and so on. Simply by virtue of manual testing, labor intensity, low detection efficiency, a serious constraint on the enterprise production efficiency and product quality improvement. In this regard, Chuangshi automated relay inspection solution has become the first choice for enterprises to realize automation and intelligent upgrading.

Industry pain points

Common relays are made of metal, plastic, ceramics, glass, etc. The finished products have different surface colors, which need to be distinguished from the surface color characteristics.

The surface of the product has irregular surface, resulting in the product is easy to reflect, color whitening caused by the software misjudgment.

Common relay sample size of 20 * 10MM, which may appear in the defect recognition accuracy requirements.

Solution

1、Camera: 1200W color brand camera;

2, Lens: 35MM Transcend FA lens;

3、Light source: Tristar face light + dome light source combination;

4、Software: Creative vision professional software CS-Vison2.0 recognition detection algorithm module.

Edge Leakage Glue

Skewed Terminals

Burn-in

Advantages of the plan

Improve Production Efficiency

Chuangshi Automation relay inspection solution can realize fast and accurate detection of defects on the surface and around the relay, effectively improving production efficiency. At the same time, this inspection technology can avoid the error of manual inspection and improve the product qualification rate.

Ensure Product Quality

Through the application of Chuangshi Automation relay inspection solution, it can realize the accurate detection of various defects in the samples, such as leakage, adhesion, terminal defects, coal burning, etc., to ensure that the product quality meets the requirements. This inspection technology can improve the safety and reliability of the products and meet the actual needs of customers.

Reduced Production Costs

The addition of Chuangshi Automation relay inspection solution helps companies to realize automated inspection and reduce the cost of manual inspection. At the same time, this inspection technology can improve production efficiency and product quality, bringing more economic benefits to enterprises.