Plastic Mold Small Defect Detection-Plastic Industry-Specialized in visual imaging solutions_Non-standard optical customization-Dongguan Chuangshi Automation Technology Co., Ltd

Industry background

Plastic molds are usually injection molded in production. However, the injection molding process is complex, the quality is affected by multiple factors such as temperature, mold precision, material parameters, etc. In order to ensure the quality of the product, it needs to be tested before delivery. Traditional manual inspection is inefficient, labor-intensive and less accurate. In order to help manufacturing enterprises to reduce production costs and improve product quality, Chuangshi Automation proposes professional machine vision inspection solutions for small defects in plastic molded parts.

Industry pain points

Plastic fixtures after the production is completed. It is necessary to carry out rapid detection of surface defects visible to the naked eye, such as less circles, rack injuries, and line exceeding. The defective products are rejected, and at the same time, the machine vision inspection system can be combined with conveyor belts, vibration plates and other equipment to realize automated inspection, improve production efficiency and reduce production cycle time.

Solution

Inspection Effect

Various types of defects in the product are clearly visible, and the combination of the vision inspection system hardware and the automated production equipment, the defective products are directly returned to the furnace. Optimize the layout of the production line and shorten the length of the production line. Completing the automatic inspection in the assembly line, the inspection results are saved in real time, which is convenient for traceability and statistics afterwards.

Tin Dialing

Remarry

injure by Crucifixion

Overstep the Line

Advantages of the plan

1、Defect types are clearly visible: Through the application of vision inspection system, various product defect types can be clearly visible, which helps to detect and deal with problems in advance, thus improving product quality and production efficiency.

2、The combination of automated production equipment: the visual inspection system hardware and automated production equipment, to achieve automated detection and processing of defective products, reducing the intervention of human intervention, improve production efficiency and accuracy.

3、defective products directly back to the furnace: automatic inspection system can be directly defective product recovery and sent back to the furnace reprocessing, reducing the waste of waste products, improve resource utilization and production efficiency.

4、Optimize the layout of the production line: through the optimization of the layout of the production line, shorten the length of the production line, reduce the material and product transportation time and distance in the production process, improve production efficiency and response speed.

5、Automatic testing real-time saving: automatic testing is completed in the assembly line, and the test results are saved in real time, which is convenient for after-the-fact traceability and statistics, and helps to find out the problems in the production process and make timely adjustments, which improves the quality and efficiency of production.